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Flame Spray Gun

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A flame spray gun is a type of thermal spray gun, is a device used for the thermal spray coating process. This process involves heating a material, such as metal or ceramic, to a molten or semi-molten state and then spraying it onto a surface to create a coating.

Product Flame Spray Gun
Material Mild Steel
Grade Manual
flame spray gun
In Stock Rs 45K - 5Lakh
Specifications

Flame Spray Gun technical details.

Review the key product specifications used for quotation and application planning.

Product
Flame Spray Gun
Material
Mild Steel
Grade
Manual
Frequency
50
Compressed Air
35 CFM FAD at 75 psi (5 Bar)
Color
As per client requirement
Brand
Spray Blast
Country
India
Production Capacity
5
Packaging Details
Polly Pack With Bubble Packing
Transport Type
Land / Sea / Air Transport
Working View

See Flame Spray Gun in working view.

Watch how the machine performs in real blasting and surface preparation conditions.

Working Principle

How Flame Spray Gun works

A flame spray gun is a type of thermal spray gun, is a device used for the thermal spray coating process. This process involves heating a material, such as metal or ceramic, to a molten or semi-molten state and then spraying it onto a surface to create a coating.

  1. 1
    Prep The Surface

    The part is blasted and cleaned before Flame Spray Gun is used.

  2. 2
    Feed Wire Or Powder

    Consumable is supplied into the oxy-fuel flame.

  3. 3
    Melt In Flame

    The flame melts the material at the gun nozzle.

  4. 4
    Spray Onto Part

    Air or flame velocity carries droplets onto the substrate.

  5. 5
    Fuse If Required

    Some alloys are torch-fused after spray for a denser coat.

  6. 6
    Inspect Coating

    Thickness and bond are checked against the job card.

Product Overview

Product overview

A flame spray gun is a type of thermal spray gun, is a device used for the thermal spray coating process. This process involves heating a material, such as metal or ceramic, to a molten or semi-molten state and then spraying it onto a surface to create a coating.

The flame spray gun typically consists of a nozzle, a fuel gas source, an oxygen source, and a material feed mechanism. The fuel gas and oxygen are mixed in the nozzle and ignited, creating a flame that heats the material feedstock to the desired temperature. The molten material is then propelled through the nozzle and onto the surface coated.

Flame spray guns are commonly used in a variety of industries for applications such as coating metal parts to protect them from corrosion or wear, applying thermal barriers to engine components, and creating decorative finishes on consumer products.

flame spray gun
More Details

Types of Flame Spray Guns

Wire Falme Spray Gun

A wire flame spray gun is a type of thermal spray gun that uses a metal wire as the feedstock material. The wire is fed through the gun and melted by a flame, which is created by mixing a fuel gas, such as propane or acetylene, with oxygen.

The melted metal is then sprayed onto the surface being coated to create a protective or decorative coating. Wire flame spray gun is commonly used to spray metals such as zinc wire, aluminum wire, and copper alloys, as well as some ceramics.

Wire flame spray guns are typically easy to use and maintain, making them a popular choice for small-scale coating operations. They are also often used in on-site repairs, where portability and ease of use are important factors.

Wire flame spray gun can be used with a variety of wire feed rates, flame temperatures, and spray distances to achieve different coating properties and thicknesses. However, they are generally not suitable for spraying high-melting point materials, such as tungsten or ceramics, or for producing thick coatings.

Powder Flame Spray Gun

A powder flame spray gun is a type of thermal spray gun that uses a powdered material as the feedstock instead of a wire. The powder is fed through the gun and melted by a flame, which is created by mixing a fuel gas, such as propane or acetylene, with oxygen. Powder flame spray guns are commonly used to spray materials such as powder, tungsten carbide powder, molybdenum powder, and ceramics powder.

Powder flame spray gun offer several advantages over other types of thermal spray guns. They can produce coatings with a wide range of thicknesses, from thin to thick, and can be used to create complex geometries or structures. Additionally, they are generally more versatile than wire flame spray guns and can be used to spray a wider range of materials.

However, a powder flame spray gun can be more complex and expensive to operate than a wire flame spray gun and require more careful control of factors such as powder feed rate, flame temperature, and spray distance to achieve optimal coating properties.

Spray Blast is the Leading flame spray gun manufacturer in India. We also provide Wire flame spray gun, powder flame spray gun, hvof gun, arc spray gun, sand blasting machine, grit blasting machine, sand blasting room, sand blasting cabinet, abrasive media, steel grit, steel shot, copper slag, glass beads, thermal spray booth, thermal spray wire, and thermal spray powder, etc.

flame spray gun
Model Range

Types of Spray Gun

Compare Flame Spray Gun with other models in Spray Gun.

Specification Tungsten Carbide Coating This model Flame Spray Gun Electric Arc Spray Gun
Product Tungsten Carbide Coating Flame Spray Gun
Hardness 2200HV
Melting Temperature 2800C
Bond Strength 8,500 PSI
Deposit efficiency, % 48-58
Brand Spray Blast Spray Blast Spray Blast
Country of Origin India
Delivery Time 1-2 Weeks
Packaging Details Polly Pack With Bubble Packing Polly Pack With Bubble Packing
Price Range Rs 60k-1Lakh Rs 45K - 5Lakh Rs 6 Lakh - 20 Lakh
Material Mild Steel
Grade Manual Manual / Semi-Automatic
Frequency 50
Compressed Air 35 CFM FAD at 75 psi (5 Bar)
Color As per client requirement As per client requirement
Country India India
Production Capacity 5
Transport Type Land / Sea / Air Transport Land / Sea / Air Transport
Type of Gun Electric Arc Spray Gun
Wire Size (Dia.) 2 - 5.51 mm
Input Supply 415 V/3P/50 - 60hz
Power Req. 25 - 45 Kw
Weight 226 Kg - 275 Kg
Usage Coating & Metalizing
Packaging Type Bubble Wrapping & Box
Where It's Used

Applications

Typical applications for Flame Spray Gun across industrial blasting, coating, and surface preparation work.

Wear Protection

Flame Spray Gun applies dense metallic or carbide coatings on high-wear parts.

Config: Grit-blast prep, set standoff
Enquire

Corrosion Barrier

Sprayed zinc, aluminum, or alloy coats protect structural steel.

Config: SA 2.5 surface, overlap pattern
Enquire

Dimensional Restore

Undersize shafts and housings are rebuilt to print.

Config: Machine after spray if required
Enquire

OEM Production

Repeatable spray parameters coat batches of the same part.

Config: Locked gas, feed, and traverse
Enquire

Pump And Valve Parts

Seats and sleeves get hardfacing for erosion service.

Config: Mask bores, control heat input
Enquire

Roll And Drum Coats

Process rolls receive a wear or release surface.

Config: Rotate work for even build
Enquire

Repair Instead Of Scrap

Local spray rebuilds damage cheaper than a new part.

Config: Blend edges into parent metal
Enquire

Sealed Metallizing

A sealer is applied over porous spray deposits when specified.

Config: Follow sealer TDS after spray
Enquire
Configuration Helper

Not sure which Flame Spray Gun configuration you need?

Answer a few questions and we will suggest a starting configuration for Flame Spray Gun — then confirm the exact specification with our team.

Which spray process do you need?

What coating material?

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FAQ

Common questions about Flame Spray Gun.

Clear answers on specification, usage, and what to expect before you request a quote.

What is flame spray gun price?
Flame Spray Gun price depends on the type of flame spray gun in India. Flame Spray Gun price is Rs 45K - 5Lakh. Our flame spray gun price is low compared to others.
What kind of coating materials can be used with a flame spray gun?
A flame spray gun can be used with a variety of coating materials, including metals such as aluminum, zinc, and copper, ceramics such as alumina, and polymers such as polyurethane and polyethylene.
What are some advantages of using a flame spray gun?
Some advantages of using a flame spray gun include the ability to apply coatings to complex shapes and surfaces, the ability to apply coatings with varying thicknesses, and the ability to apply coatings that provide specific properties such as corrosion resistance, wear resistance, or insulation.
What is Flame Spray Gun used for?
Flame Spray Gun is used for thermal spray or metalizing applications to apply protective or functional coatings on industrial components and prepared surfaces.
Which materials can be used with Flame Spray Gun?
Flame Spray Gun is selected according to the wire, powder, or feedstock compatibility required for the coating process and the target substrate.
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