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Thermal Spray Gun

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A thermal spray gun is a device used in thermal spraying, a process in which a material is melted or heated and then sprayed onto a surface to create a coating or repair damaged surfaces. The thermal spray gun is the primary tool used to apply the coating material.

Material Stainless Steel
Nozzle Size 0.3 mm
Type Of Metal Aluminum, zinc, copper wire & powder coating
thermal spray gun
In Stock Rs 45K - 6Lakh
Specifications

Thermal Spray Gun technical details.

Review the key product specifications used for quotation and application planning.

Material
Stainless Steel
Nozzle Size
0.3 mm
Type Of Metal
Aluminum, zinc, copper wire & powder coating
Air Pressure (psi)
30-50
Usage
Coating
Color
As per client requirement
Brand
Spray Blast
Country
India
Delivery Time
15-20 Days
Production Capacity
4-5
Packaging Details
Polly Pack With Bubble Packing
Transport Type
Land / Sea / Air Transport
Working View

See Thermal Spray Gun in working view.

Watch how the machine performs in real blasting and surface preparation conditions.

Working Principle

How Thermal Spray Gun works

A thermal spray gun is a device used in thermal spraying, a process in which a material is melted or heated and then sprayed onto a surface to create a coating or repair damaged surfaces. The thermal spray gun is the primary tool used to apply the coating material.

  1. 1
    Blast Substrate

    Steel is cleaned so Thermal Spray Gun coating can bond.

  2. 2
    Start Spray Process

    Wire or powder is melted in the gun energy source.

  3. 3
    Apply Metallizing

    Molten metal is sprayed in overlapping passes.

  4. 4
    Build Corrosion Layer

    Zinc or alloy thickness is brought up to the spec.

  5. 5
    Seal If Needed

    A sealer may be applied over porous spray deposits.

  6. 6
    Verify Coverage

    The coated area is inspected before the part is released.

Product Overview

Product overview

A thermal spray gun is a device used in thermal spraying, a process in which a material is melted or heated and then sprayed onto a surface to create a coating or repair damaged surfaces. The thermal spray gun is the primary tool used to apply the coating material. There are several different types of thermal spray guns available, each with its own unique features and benefits. Some common types of thermal spray guns include powder flame spray guns, arc spray gun, and plasma spray guns.

thermal spray gun
More Details

Thermal Spray Process

The thermal spray process is used in a wide range of industrial applications to provide protective coatings, enhance surface properties, and repair damaged surfaces. The coatings produced by thermal spray guns can be very dense, with low porosity, and can have excellent adhesion to the substrate.

Types of Thermal Spray Guns

There are several types of thermal spray guns, including:

  • Flame spray guns: Flame spray gun uses fuel gas, such as propane or acetylene, and oxygen to generate a flame that melts the coating material. The molten material is then sprayed onto the surface using compressed air or nitrogen.
  • Arc spray guns: These guns use an electric arc to melt the coating material, which is then atomized and sprayed onto the surface using compressed air or nitrogen.
  • Plasma spray guns: These guns use a plasma torch to generate a high-temperature plasma arc that melts the coating material. The molten material is then sprayed onto the surface using compressed air or nitrogen.
  • High-velocity oxygen fuel (HVOF) spray guns: HVOF guns use fuel gas and oxygen to generate a high-velocity flame that melts the coating material. The molten material is then sprayed onto the surface using a supersonic jet of compressed gas, typically nitrogen or helium.

The choice of thermal spray gun depends on the specific application and the characteristics of the coating material. Factors to consider include the required coating thickness, the desired surface finish, and the type of material being coated.

Thermal spray coatings can be made from a variety of materials. Because choosing the correct coating is critical, the thermal spray gun will collaborate with you to determine the optimum coating material for your requirements. We deal with metals, alloys, carbides, ceramics, and other materials to provide our customers with high-quality coatings that meet the performance and protection requirements of their applications. The thermal spray gun is used Aluminum & Aluminum Alloys wire, Babbitt wire, Carbon Steels wire, Copper wire, Inconel, Nickel & Nickel Alloys wire, and Stainless Steels wire for thermal spray coating.

Thermal Spray Gun price

Thermal spray gun price depends on the type of thermal spray gun in India. We are one of the best thermal spray gun manufacturers & suppliers of arc spray gun, flame spray gun, hvof spray gun, thermal spray booth, themal spray wire, and thermal spray powder in India. we also provide sand blasting machine, automatic sand blasing machine, portable sand blasting machine, sand blasting safety equipment, sand blasting nozzle, abrasive media, steel shot, steel grit, copper slag, aluminum oxide, silicon carbide, glass beads, plastic media, walnut shell, etc.

thermal spray gun
Model Range

Types of Spray Gun

Compare Thermal Spray Gun with other models in Spray Gun.

Specification Tungsten Carbide Coating This model Thermal Spray Gun Electric Arc Spray Gun
Product Tungsten Carbide Coating
Hardness 2200HV
Melting Temperature 2800C
Bond Strength 8,500 PSI
Deposit efficiency, % 48-58
Brand Spray Blast Spray Blast Spray Blast
Country of Origin India
Delivery Time 1-2 Weeks 15-20 Days
Packaging Details Polly Pack With Bubble Packing Polly Pack With Bubble Packing
Price Range Rs 60k-1Lakh Rs 45K - 6Lakh Rs 6 Lakh - 20 Lakh
Material Stainless Steel
Nozzle Size 0.3 mm
Type Of Metal Aluminum, zinc, copper wire & powder coating
Air Pressure (psi) 30-50
Usage Coating Coating & Metalizing
Color As per client requirement As per client requirement
Country India India
Production Capacity 4-5
Transport Type Land / Sea / Air Transport Land / Sea / Air Transport
Type of Gun Electric Arc Spray Gun
Wire Size (Dia.) 2 - 5.51 mm
Input Supply 415 V/3P/50 - 60hz
Power Req. 25 - 45 Kw
Weight 226 Kg - 275 Kg
Grade Manual / Semi-Automatic
Packaging Type Bubble Wrapping & Box
Where It's Used

Applications

Typical applications for Thermal Spray Gun across industrial blasting, coating, and surface preparation work.

Wear Protection

Thermal Spray Gun applies dense metallic or carbide coatings on high-wear parts.

Config: Grit-blast prep, set standoff
Enquire

Corrosion Barrier

Sprayed zinc, aluminum, or alloy coats protect structural steel.

Config: SA 2.5 surface, overlap pattern
Enquire

Dimensional Restore

Undersize shafts and housings are rebuilt to print.

Config: Machine after spray if required
Enquire

OEM Production

Repeatable spray parameters coat batches of the same part.

Config: Locked gas, feed, and traverse
Enquire

Pump And Valve Parts

Seats and sleeves get hardfacing for erosion service.

Config: Mask bores, control heat input
Enquire

Roll And Drum Coats

Process rolls receive a wear or release surface.

Config: Rotate work for even build
Enquire

Repair Instead Of Scrap

Local spray rebuilds damage cheaper than a new part.

Config: Blend edges into parent metal
Enquire

Sealed Metallizing

A sealer is applied over porous spray deposits when specified.

Config: Follow sealer TDS after spray
Enquire
Configuration Helper

Not sure which Thermal Spray Gun configuration you need?

Answer a few questions and we will suggest a starting configuration for Thermal Spray Gun — then confirm the exact specification with our team.

Which spray process do you need?

What coating material?

Main application?

Duty cycle?

FAQ

Common questions about Thermal Spray Gun.

Clear answers on specification, usage, and what to expect before you request a quote.

What is thermal spray gun price?
Thermal Spray gun price depends on the type of thermal spray gun. Our Thermal spray gun price is low compared to others. Thermal spray gun price is Rs 45K - 6Lakh.
What is a thermal spray gun?
A thermal spray gun is a device used to heat and spray a coating material onto a surface to create a protective or decorative coating. The coating material is typically in a molten or semi-molten state when sprayed onto the surface.
How does a thermal spray gun work?
Thermal spray guns work by heating the coating material to a molten or semi-molten state and then spraying it onto the surface to be coated. The heating is achieved by various methods, depending on the type of gun, such as combustion, electrical arc, or plasma. The coating material is fed into the gun and melted then atomized and propelled onto the surface to be coated by a gas stream.
What materials can be used for thermal spray coatings?
Various materials can be used for thermal spray coatings, including metals, ceramics, polymers, and composites. The choice of material depends on the specific application and the properties required for the coating.
What is Thermal Spray Gun used for?
Thermal Spray Gun is used for thermal spray or metalizing applications to apply protective or functional coatings on industrial components and prepared surfaces.
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