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Shot Blasting

Airless Shot Blasting Machine

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An Airless Shot Blasting Machine­ is a specialized equipme­nt utilized for surface preparation and cle­aning processes. This machine ope­rates differently from conve­ntional blasting methods that employ compresse­d air to propel abrasive materials.

Brand Spray Blast
No. of Blast Wheel 1 -2
Power of Blast Wheel 7.5 - 20 H.P.
airless shot blasting machine
In Stock Rs 4 Lakh - 80 Lakh
Specifications

Airless Shot Blasting Machine technical details.

Review the key product specifications used for quotation and application planning.

Brand
Spray Blast
No. of Blast Wheel
1 -2
Power of Blast Wheel
7.5 - 20 H.P.
Shots Flow Rate
6.5 - 12 Tons / Wheel/Hour
Maximum Load Capacity
350 - 4500 Kg
Dust Collector
Fabric Bag / Pleated Filter
Material
Mild Steel
Dust Collector Capacity
1200 - 3000 cfm
Blast Wheel Size
12.5" x 2.5" - 19.5"-2.5"
Color
As per client requirement
Country of Origin
Made in India
Working Principle

How Airless Shot Blasting Machine works

An Airless Shot Blasting Machine­ is a specialized equipme­nt utilized for surface preparation and cle­aning processes. This machine ope­rates differently from conve­ntional blasting methods that employ compresse­d air to propel abrasive materials.

  1. 1
    Load Abrasive

    Airless Shot Blasting Machine elevator and hopper are charged with steel shot or grit.

  2. 2
    Start Wheels

    Blast wheels spin up to throw media without compressed-air nozzles.

  3. 3
    Pass The Work

    Plates, sections, or parts travel through the blast envelope.

  4. 4
    Impact Scale

    High-velocity shot removes mill scale and rust from all exposed faces.

  5. 5
    Separate Media

    Abrasive is cleaned and returned; dust goes to the collector.

  6. 6
    Exit Clean Steel

    The workpiece leaves with a uniform blast-cleaned surface.

Machine We Built

Machine we built

An Airless Shot Blasting Machine­ is a specialized equipme­nt utilized for surface preparation and cle­aning processes. This machine ope­rates differently from conve­ntional blasting methods that employ compresse­d air to propel abrasive materials. Inste­ad, airless shot blasting machines harness ce­ntrifugal force to accelerate­ abrasive media such as steel shots onto the targe­t surface at high speeds. This me­chanism enables efficie­nt removal of material and precise­ surface profiling. The abrasive particle­s strike the surface with conside­rable force, effe­ctively removing contaminants, coatings, or unwanted mate­rials. This process leaves be­hind a clean and roughened surface­, which is ideal for subsequent tre­atments like painting, coating, or bonding applications. Sand blasting machine­ offers several advantage­s over traditional blasting methods, such as reduce­d noise levels, lowe­r energy consumption, and improved safe­ty.

airless shot blasting machine
Working Details

Components of Airless Blasting Machine

The main components of the airless shot blasting machine are the following:

  • Blasting Cabinet: The sand blasting cabinet where everything is enclosed and safe. This enclosed space is where the actual blasting takes place.
  • Blast Wheel: This is responsible for throwing or propelling abrasive media at high speeds onto surfaces with great force so that they may be cleaned effectively.
  • Abrasive Media Storage Hopper: This is where steel shots or grits (abrasive media) are stored before being fed into the blast wheel.
  • Dust Collector: The dust collector removes dust and debris generated during blasting to create a conducive working environment that meets safety standards for regulatory bodies concerned with occupational health and safety.
  • Control System: To ensure that performance levels are kept at an all-time high while using as little amount of energy as possible, the control system manipulates blasting parameters such as wheel speed, abrasive flow rate conveyor speed among others.
airless shot blasting machine
Working Details

Working of Airless Blasting Machine

Working of an airless shot blasting machine is based on the following steps:

  • Abrasive garnet sand media is loaded into the storage hopper.
  • It starts the blast wheel that spins quickly and throws the abrasive media into the blasting cabinet.
  • These particles hit the surface at high velocity, removing contaminants, scale, and rust.
  • Dust and debris formed during this process are immediately sucked up by the dust collector.
  • After that, you can apply other treatments or coatings on the now-clean surfaces with a flame spray gun.

Benefits of Using an Airless Shot Blasting Machine

Surface cle­aning using airless blasting machines brings many benefits:

  • Efficiency: They ge­t the job done quickly and well. This re­duces downtime. More work can be­ finished faster.
  • Consistency: The surface­ looks the same each time­ after blasting. This makes sure the­ quality stays high. The results are re­liable.
  • Versatility: These machine­s can blast all kinds of surfaces. Steel, concre­te, and even mate­rials like plastic can be blasted cle­an. So they are useful for many type­s of jobs.
  • Environmentally Friendly: Not much dust or waste is made during blasting. This kee­ps the workspace cleane­r and protects the environme­nt better.
  • Cost-Effectiveness: Operating costs are­ low for these machines. The­y use materials efficie­ntly, saving money in the long run.

Airless Shot Blasting Machine Manufacturer in India

Spray Blast is a leading airle­ss shot blasting machine manufacturer in India. We make high-quality, de­pendable machines for cle­aning and preparing surfaces. Our airless shot blasting machine­s meet strict standards nee­ded by many industries. These­ include automotive, aerospace­, foundries, and metalworking. We have­ advanced manufacturing sites and skilled e­ngineers and technicians. Spray Blast offe­rs a full range of shot blasting machines such as a portable sand blasting machine, sand blasting cabinet, sand blasting room, automatic sand blasting machine, dustless blasting machine, and customized blasting machine. We perform exceptionally we­ll, work efficiently, and last long. Our strong machines can handle­ tough use and harsh conditions. This ensures re­liability and productivity for our customers over many years.

Airless Shot Blasting Machine Price

At Spray Blast, we know cle­ar pricing for our airless shot blasting machines is important. Our pricing is made to offe­r good rates without lowering quality or how well the­ machines work. We want to give our custome­rs good value by offering the most affordable airless shot blasting machine price that meets the­ir surface treatment ne­eds. With our commitment to doing exce­llent work and making customers happy, you can trust Spray Blast to delive­r high-quality airless shot blasting machines at good prices. We also offer a wide range of abrasive media such as steel shots, glass beads, aluminum oxide, steel grit, quartz sand, garnet sand, cut wire shots, stainless steel shots, copper slag, silicon carbide, walnut shell, plastic media, and tungsten carbide grit for all types shot blasting machine.

airless shot blasting machine
Model Range

Types of Shot Blasting

Compare Airless Shot Blasting Machine with other models in Shot Blasting.

Specification Water Wash Paint Booth This model Airless Shot Blasting Machine Enclosed Paint Booth
Airflow Capacity 8,000 - 12,000 CFM
External Dimensions (W x H x D) 10' x 8' x 8'
Internal Working Area (W x H x D) 9'6" x 7'8" x 6'
Construction Material 18-Gauge Mild Steel 18-gauge, pre-punched, single-skin mild steel panels; white powder-coated finish (interior/exterior)
Water Tank Capacity 200 Gallons (757 Liters)
Water Pump Motor 2 HP TEFC Motor
Exhaust Fan Motor 5 HP Tubeaxial Fan
Filtration Efficiency >99% particulate overspray capture
Lighting 4 x T8 LED Fixtures (Class I, Div 2) Class 1, Division 2 explosion-proof LED light fixtures; 100-150 ft-candles illumination
Paint Compatibility Solvent-based, Water-based, Primers, Enamels, Urethanes, Epoxies
Application System Compatibility HVLP, Airless, Air-Assisted Airless, Electrostatic, Robotic Applicators
Control Panel NEMA 12 Control Panel with motor starters, light switches, and airflow monitoring UL/ETL listed industrial control panel with motor starters, airflow control, and digital temperature display
Compliance Standards Designed to meet or exceed NFPA 33, OSHA 1910, and IFC standards
Country of Origin Manufactured in India Made in India Manufactured in the USA with globally sourced components
Brand Spray Blast Spray Blast Spray Blast
Country India India
Packaging Customized Customized
Transport Local Transport Local Transport
Price Range Rs 8 Lakh - 10 Cr. Rs 4 Lakh - 80 Lakh Rs 8 Lakh - 10 Cr.
No. of Blast Wheel 1 -2
Power of Blast Wheel 7.5 - 20 H.P.
Shots Flow Rate 6.5 - 12 Tons / Wheel/Hour
Maximum Load Capacity 350 - 4500 Kg
Dust Collector Fabric Bag / Pleated Filter
Material Mild Steel
Dust Collector Capacity 1200 - 3000 cfm
Blast Wheel Size 12.5" x 2.5" - 19.5"-2.5"
Color As per client requirement
Model Series EPB-2000 (Standard), EPB-3000 (Pressurized), EPB-4000 (Climate-Controlled)
External Dimensions (L x W x H) Standard sizes range from 24' x 14' x 9' to 40' x 16' x 12'; custom sizes available
Internal Working Dimensions (L x W x H) Standard sizes range from 23'6" x 13'6" x 8'6" to 39'6" x 15'6" x 11'6"
Airflow System Downdraft, Semi-Downdraft, or Crossdraft configurations; 12,000 - 28,000 CFM (Cubic Feet per Minute)
Filtration System 3-Stage: Pre-filter (G3), Ceiling Intake Filter (F5), Exhaust Filter (Fiberglass Paint Arrestor)
Power Requirements 208V/230V/460V, 3-Phase, 60Hz; specific requirements vary by model and options
Heating & Curing System Optional: Direct-fired natural gas or propane air makeup unit (AMU) for pressurized and climate-controlled models
Personnel & Vehicle Doors Tri-fold main doors with observation windows; one personnel door with observation window and panic latch
Compliance Designed to meet or exceed NFPA 33, OSHA, and IFC standards
Compatibility Suitable for solvent-based and waterborne coatings, primers, and clear coats
Where It's Used

Applications

Typical applications for Airless Shot Blasting Machine across industrial blasting, coating, and surface preparation work.

Plate And Section Cleaning

Airless Shot Blasting Machine throws shot without a compressed-air nozzle.

Config: Set wheel amps and conveyor speed
Enquire

Mill Scale Removal

Hot-rolled steel is cleaned ahead of primer.

Config: Steel shot or grit as specified
Enquire

Foundry Knock-Off

Castings are cleaned of sand and scale.

Config: Keep the separator balanced
Enquire

Prep For Coating

A uniform blast-cleaned surface leaves the machine.

Config: Verify coverage on all faces
Enquire

Structural Profiles

Beams and channels run through roller conveyors.

Config: Adjust wheel angles
Enquire

Wire And Rod

Continuous product is peened or cleaned in-line.

Config: Match wheel power to line speed
Enquire

Descaling After Heat Treat

Scale is removed before machining or coating.

Config: Short, hot cycles as specified
Enquire

High Throughput Yards

Airless machines replace slow air blasting on plate.

Config: Plan loader and unloader flow
Enquire
Configuration Helper

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FAQ

Common questions about Airless Shot Blasting Machine.

Clear answers on specification, usage, and what to expect before you request a quote.

What is Airless Shot Blasting Machine used for?
Airless Shot Blasting Machine is used for industrial surface preparation, rust removal, paint removal, cleaning, or finishing work depending on the production and application requirement.
Which abrasives can be used with Airless Shot Blasting Machine?
Airless Shot Blasting Machine can be matched with suitable abrasives such as steel shot, steel grit, garnet, glass beads, aluminum oxide, or other recommended blasting media depending on the job.
How do I choose the right Airless Shot Blasting Machine model?
The right Airless Shot Blasting Machine model depends on component size, job volume, blasting pressure, abrasive consumption, and whether the requirement is portable, cabinet-based, or production-focused.
Is Airless Shot Blasting Machine suitable for continuous industrial use?
Yes, Airless Shot Blasting Machine is selected for industrial workshops, fabrication units, maintenance work, and project requirements where dependable blasting performance is needed.
What operating requirements should be checked for Airless Shot Blasting Machine?
This equipment is used for mechanical surface cleaning and shot blasting applications where production efficiency and repeatable surface treatment are important.
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