Thermal spray wire

Thermal spray wire is a type of material used in thermal spray coating processes. It is a thin wire made of a variety of materials such as metals, alloys, ceramics, and polymers. During thermal spray coating, the wire is fed into a thermal spray gun where it is melted or heated to a molten state. The molten material is then sprayed onto a surface, where it solidifies and forms a coating.

Spray Blast provides and stocks a wide range of thermal spray wires. We have everything it takes to handle your arc spray wire applications, from traditional metals and metal alloys to complicated cored wire compositions. We are proud of our part in the development and growth of the arc spray gun process, and we continue to develop and optimize thermal spray wires of all types - solid or cored, soft or hard - to help you take full advantage of the great value that arc spray brings.

Arc spray wires are tested and studied to ensure that they have the correct tensile strength, hardness, and surface finish qualities for thermal spraying, ensuring that you get it right the first time. Spray Blast wires are designed and built specifically for thermal spray. Tight requirements and production controls ensure that each wire has a precise metallurgical composition and is free of defects such as slivers or impurities.

The use of thermal spray wire is advantageous because it allows for precise control over the coating thickness and the composition of the coating material. It is also a cost-effective method of applying coatings to large or irregularly shaped surfaces.

Thermal spray wire is used in a variety of applications, including in the aerospace industry for coating turbine blades, in the automotive industry for coating engine components, and in the oil and gas industry for coating pipelines and other equipment exposed to harsh environments.

Thermal Spray Wire Materials

Some of the common thermal spray materials we offer include:

• Iron Thermal Spray Wire
• Aluminum Thermal Spray Wire
• Zinc Wire
• Copper Thermal Spray Wire
• Nickel Thermal Spray Wire
• Cobalt Thermal Spray Wire
• Carbon Steel Thermal Spray Wire
• Stainless Steel Thermal Spray Wire

Types of Thermal Spray Wire

There are several types of thermal spray wire that are used for different applications. Here are some common types of thermal spray wire:

• Metal Wire - This type of wire is made from various metals, such as aluminum wire, zinc, copper wire, nickel, and their alloys. Metal wires are commonly used in applications where corrosion resistance and wear resistance are needed.
• Ceramic Wire - Ceramic wires are made from materials such as alumina, zirconia, and titania. They are used for applications that require thermal barrier coatings, electrical insulation, and abrasion resistance.
• Polymer Wire - Polymer wires are made from polymers such as nylon, polyethylene, and polypropylene. They are used for applications that require wear resistance, electrical insulation, and low friction coatings.
• Alloy Wire - Thermal Spray Alloy wires are made from combinations of metals and are used for applications that require specific properties such as high-temperature resistance or corrosion resistance.
• Composite Wire - Composite wires are made by combining different materials such as metals, ceramics, and polymers. They are used for applications that require specific properties such as wear resistance, thermal barrier coatings, and electrical insulation.

The selection of thermal spray wire depends on the application requirements and the properties needed in the coating.

Thermal Spray Wire Features

Thermal spray wires are carefully selected to have the appropriate physical features for thermal spraying, such as:

• Tensile power
• Hardness
• Corrosion Resistance of Surface Finish
• Resistant to Hard Surface Wear

Spray Blast is one of the Leading Thermal spray wire manufacturers & suppliers of aluminum oxide, copper wire, molybdenum wire, zinc wire, Alloy 625 Wires, metalizing wire, etc. Thermal spray wire price depends on the type, quality, and quantity of thermal spray wire. Our thermal spray wire price is low compared to others.