Corrosion Coatings
Aluminum Wire is sprayed to protect steel structures and vessels.
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Aluminum wire is a type of wire made from aluminum, a soft, lightweight, and highly conductive metal. Aluminum wire is also used in various other industries, such as construction and automotive, due to its light weight and corrosion resistance.
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Aluminum wire is a type of wire made from aluminum, a soft, lightweight, and highly conductive metal. Aluminum wire is also used in various other industries, such as construction and automotive, due to its light weight and corrosion resistance.
Aluminum Wire is matched to the coating chemistry the job requires.
Wire is fed through the flame or arc spray gun drive rolls.
Flame or electric arc melts the wire as it reaches the nozzle.
Compressed air sprays molten droplets onto the prepared substrate.
Passes overlap until the specified coating thickness is reached.
Bond, texture, and thickness are checked before the part ships.
Aluminum wire is a type of wire made from aluminum, a soft, lightweight, and highly conductive metal. It is commonly used in electrical applications, such as power distribution and transmission, due to its excellent electrical conductivity and low cost. Aluminum wire is also used in various other industries, such as construction and automotive, due to its light weight and corrosion resistance. It can be produced in different diameters and shapes, depending on the intended use. Aluminum wire can be found in solid or stranded form, with the latter being more flexible and durable. It is important to note that aluminum wire can be prone to oxidation, which can reduce its conductivity, so it is often coated with an anti-corrosion agent to improve its performance and longevity. Aluminum wire is used as a coating material in the thermal spray gun.
| Usage/Application | Industrial |
| Wire Material | Aluminium 19000 / 1050 / 1060 / 1070 |
| Diameter | 1 mm To 8 mm |
| Quantity Per Pack | 20-30 kg |
| Size | As per requirement |
| Product Type | Aluminium Wire |
| Color | Silver |
| Material | Aluminium |
| Wire Gauge (SWG) | 8 SWG, 10 SWG, 20 SWG, 30 SWG, 32 SWG |
| Minimum Order Quantity | 100 Kilogram |
Aluminum and aluminum alloys Wire Aluminum, like zinc wire, will passivate and produce an atomically connected barrier layer of aluminum oxide, which regenerates when damaged. Unlike zinc, this process is rather simple and fast.
Aluminum generates an aluminum oxide layer, which works as a barrier protection system. aluminum alloys Wire is extremely corrosion resistant in settings with pH ranging from 4 to 9, and is far more corrosion resistant than other conventional thermal spray coating choices.
Aluminum spray wire is particularly suitable for steel buildings in industrial and marine environments. aluminum alloys Wire can be immersed in salt water.
Aluminum Thermal Spray Coating may react negatively with concrete and should be kept away from direct contact by masking or using alternate coatings or isolators in places to be encased in concrete.
Thermal Sprayed Aluminum (TSA) is a very durable coating that offers 100% corrosion protection and a significant increase in life over traditional barrier coatings. Like zinc, aluminum spray wire is sacrificial to steel and so eliminates the need for further cathodic protection. Its thermal spray coating is appropriate for a wide range of marine, atmospheric, subsea, and high-temperature applications. Thermal spray Aluminum wire provides a long-term, maintenance-free coating with significant cost advantages.
Compare Aluminum Wire with other models in Wire.
| Specification | Metalizing Wire | This model Aluminum Wire | Alloy 625 Wires |
|---|---|---|---|
| Material | Zinc, Aluminium | Aluminum | — |
| Diameter | 6.00 mm To dia 1.20 mm. | 3.15 mm | 10 mm To 100 mm |
| Weight | 44lbs (20kgs) 450lbs (204kgs) | — | — |
| Packaging Size | 1/16"(1.6mm) (2mm) 3/32"(2.3mm) 1/8"(3.2mm) 3/16"(4.8mm) | — | — |
| Brand | Spray Blast | Spray Blast | Spray Blast |
| Country | India | India | India |
| Packaging | Spool Drum | — | — |
| Color | Silver | — | — |
| Delivery Time | 5-7 Days | 1-2 Weeks | 1 Weeks |
| Transport Type | Land / Sea / Air Transport | — | — |
| Price Range | Rs 350 - 7900 /kg | Rs 340/KG - 490/KG | Rs 200 - 350 /kg |
| From | — | Wire | — |
| Tensile Strength | — | 82 -115 Mpa | Psi – 1,35,000 , MPa – 930 |
| Wire Rod Thickness | — | From 8mm up to 20mm | — |
| Purity | — | 99.98 % | — |
| max. Resistivity | — | 0.028035 Ohm mm2/m | — |
| Conductivity(min) | — | 61.50 %IACS | — |
| Density at 20oC | — | 2705 Kg/m3 | — |
| Packaging Details | — | Carton, Bobbins | — |
| Nominal Cross Section Area | — | 0.5-150 mm2 | — |
| Resistance of Conductor | — | 0.254-52 ohm/km | — |
| Length | — | 6 - 12 m | — |
| Production Capacity | — | 2-3 Tons Daily | 10 Tons |
| Density | — | — | 8.4 g/cm3 |
| Melting Point | — | — | 1.350 °C (2460 °F) |
| Minimum Order Quantity | — | — | 40 Kg |
Typical applications for Aluminum Wire across industrial blasting, coating, and surface preparation work.
Aluminum Wire is sprayed to protect steel structures and vessels.
EnquireWorn shafts or housings are built up with sprayed alloy.
EnquireA sprayed layer keys later ceramic or carbide coats.
EnquireProduction parts receive a consistent sprayed metal film.
EnquireField metallizing restores large steel assets.
EnquireSelected wires are used where sparking risk must stay low.
EnquireBabbitt and similar alloys rebuild white-metal surfaces.
EnquireNickel or molybdenum wires coat parts that see heat.
EnquireAnswer a few questions and we will suggest a starting configuration for Aluminum Wire — then confirm the exact specification with our team.
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